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CCUG 2021 SAFETY SYSTEMS

Safety time out: Review this Checklist before proceeding Safety is a perennial favorite topic at the Combined Cycle Users Group (CCUG) for obvious reasons and at least one non-obvious one: With declining staff at sites, each person is responsible for more, and more varied, tasks. Chances for human error grow. While the safety issues addressed […]

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Primary and specialist care for ageing combined cycles: GE says it has it all, but some replacement components have very long lead times

GE Day during the Combined Cycle Users Group (CCUG) 2021 virtual conference began with a glimpse into the next 20-30 years of combined-cycle facility operations and ended with a tutorial in using historical data to trend the last 20 years of a plant’s operation. In-between were deep dives into BOP plant impacts from gas turbine

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Grid meltdown forces cold-weather prep to front burner

If the CCUG 2021 Day One roundtable on cold-weather preparation is any guide, winterization continues to vex plant personnel. Many of the issues can be traced to inadequate design bases and insufficient equipment. However, the root cause appears to be building “outdoor” facilities in locations which clearly require far better protection against protracted frigid conditions.

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Confined-space best practices distill out of safety discussion

The Combined Cycle Users Group (CCUG) opened Day One of its 2021 virtual conference with a roundtable discussion on confined-space safety. Arguably, it’s a topic perhaps even more essential to onsite staff as other responsibilities shift to offsite personnel, contractors, and OEM reps. The discussion was facilitated by Steve Hilger, plant manager at Dogwood Energy

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What is an acceptable amount of sagging/deflection for superheater tubes?

An international user writes via the forum, We have a horizontal dual-pressure HRSG (Alstom India) with bypass stack and diverter damper. A recent inspection of the HP section found that some tubes and face plates were “sagging” (photos). Those tubes are misaligned because of this. The same observation was made during the previous inspection, with

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KinetiClean presents new option for HRSG tube cleaning

Calling it “safer, faster, and deeper” than dry-ice blasting, Jeff Bause, CEO, Groome Industrial Service Group, introduced participants in the 2021 virtual conference of the Combined Cycle Users Group to KinetiClean HRSG tube cleaning, a patented kinetic shockwave technique widely used in other industries but new to combined cycles. It was developed by Explosive Professionals

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Acoustic monitoring proves worth for early detection of HRSG tube leaks

Boiler tube leaks have been plaguing fossil-fired powerplants for decades. HRSGs, especially those which cycle frequently, are no exception. Plants experiencing recurring tube leaks should analyze for root cause and make the necessary modifications. If that’s too expensive, another option is to install a sophisticated acoustic monitoring system (AMS) to at least detect leaks earlier,

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